THE LARGEST BMW 2-SERIES FORUM ON THE PLANET
2Addicts
2Addicts
BMW Garage BMW Meets Register Today's Posts
2Addicts | BMW 2-Series forum Technical Topics Suspension | Chassis | Brakes brake pads change; reuse brake pad expansion springs and caliper guide pins?

Post Reply
 
Thread Tools Search this Thread
      04-15-2020, 10:43 AM   #1
vexingv
Private First Class
United_States
29
Rep
119
Posts

Drives: '16 M235i xdrive
Join Date: Sep 2015
Location: CA Bay Area

iTrader: (0)

brake pads change; reuse brake pad expansion springs and caliper guide pins?

when changing pads, do most people reuse the caliper guide pins and the expansion springs? wear sensors too (provided they havent tripped yet)
guide pin front/rear part#: 34116850934 / 34216857152
expansion spring front/rear part #: 34116862801/ 34216857151
buying these parts essentially about another $100 since multiple sets have to be bough for front/rear sets

my 2016 M235x is approaching 40K miles. this will be my first time doing brakes on any vehicle. after watching some videos, the process seems pretty straightforward. i measured the brake pads when i recently rotated my tires and they are ~6mm so plan on doing the brakes myself soon. during a dealer brake job do they typically replace all those parts too? the service guide says to replace the spring and pins if vehicle is over 48 months.

my planned purchase parts list:
-akebono eur ceramic pads
-motul 600
-bleeder kit
-stoptech stainless steel lines
-anti-squeak brake compound/lube
-brake cleaner fluid/spray
-various tools: wrench 11mm (for bleeding), caliper/pad spreading tool

anything else i may be missing to complete a brake job?
Appreciate 0
      04-15-2020, 11:16 AM   #2
aerobod
Car Geek
aerobod's Avatar
3621
Rep
3,591
Posts

Drives: Caterham R500, M2-G87, Macan S
Join Date: Mar 2008
Location: Calgary

iTrader: (0)

You will also need a punch to drive out the guide pins and a means of measuring the brake disc thickness to confirm it is above the minimum spec: https://www.newtis.info/tisv2/a/en/f...rakes/J7O1UV0e

Also bear in mind that with Motul RBF600 you need to bleed once per year to avoid excessive moisture in the brake fluid, as it is aggressively hygroscopic compared with lesser DOT 4 fluids.
Appreciate 0
      04-15-2020, 11:40 AM   #3
vexingv
Private First Class
United_States
29
Rep
119
Posts

Drives: '16 M235i xdrive
Join Date: Sep 2015
Location: CA Bay Area

iTrader: (0)

Quote:
Originally Posted by aerobod View Post
You will also need a punch to drive out the guide pins and a means of measuring the brake disc thickness to confirm it is above the minimum spec: https://www.newtis.info/tisv2/a/en/f...rakes/J7O1UV0e

Also bear in mind that with Motul RBF600 you need to bleed once per year to avoid excessive moisture in the brake fluid, as it is aggressively hygroscopic compared with lesser DOT 4 fluids.
so would you suggest i change the pins and springs above?

i measured my rotors--the front ones at least, the rear i cannot access due to the shield--and they were still within spec.

i don't plan to track my car, do i really need to do a brake flush annually?

Last edited by vexingv; 04-15-2020 at 11:47 AM..
Appreciate 0
      04-15-2020, 12:22 PM   #4
dradernh
Brigadier General
dradernh's Avatar
4393
Rep
3,496
Posts

Drives: 2017 M240i
Join Date: Aug 2013
Location: SW Ohio

iTrader: (0)

Quote:
Originally Posted by vexingv View Post
the service guide says to replace the spring and pins if vehicle is over 48 months.
If you've got a 2016 then it sounds like you're due or will be soon.

Quote:
Originally Posted by aerobod View Post
You will also need a...means of measuring the brake disc thickness to confirm it is above the minimum spec: https://www.newtis.info/tisv2/a/en/f...rakes/J7O1UV0e

Also bear in mind that with Motul RBF600 you need to bleed once per year to avoid excessive moisture in the brake fluid, as it is aggressively hygroscopic compared with lesser DOT 4 fluids.
The part number for the BMW instrument used to measure the brake disc thickness is 83300495451. Germain BMW sells the tool for a very good price (for a BMW piece, anyway): https://parts.germainbmw.com/oem-par...10-83300495451.

Castrol SRF has a high boiling point and is non-hygroscopic. That product is generally a better choice for a street car that doesn't see regular/annual brake fluid flushes.

Quote:
Originally Posted by vexingv View Post
i measured my rotors--the front ones at least, the rear i cannot access due to the shield--and they were still within spec.

i don't plan to track my car, do i really need to do a brake flush annually?
I think you need to remove the rear caliper to measure the rotor thickness back there. I haven't looked at tis in a while and so I'm not sure, but I think the caliper bracket bolts (34206850536) are supposed to be replaced when you re-install the calipers. They're no. 15 in this brake service diagram: https://www.realoem.com/bmw/enUS/sho...15#34206850536.

IIRC, at a maximum of 3% water content your brake fluid is supposed to be changed. You can buy a brake fluid tester and check the moisture content yourself.
__________________
2017 M240i: 23.8K, 28.9 mpg, MT, Sunroof Delete, 3,432#, EB, Leather, Driving Assistance Package, Heated Front Seats | Sold: E12 530i, E24 M635CSi, E39 520i, E30 325is, E36 M3 (2)
TC Kline Coilovers; H&R Front Bar; Wavetrac; Al Subframe Bushings; 18X9/9½ ARC-8s; 255/35-18 PS4S (4); Dinan Elite V2 & CAI; MPerf Orange BBK; Schroth Quick Fit Pro;
GTechniq Crystal Serum Ultra Ceramic; Suntek PPF

Last edited by dradernh; 04-15-2020 at 12:37 PM..
Appreciate 0
      04-15-2020, 12:30 PM   #5
aerobod
Car Geek
aerobod's Avatar
3621
Rep
3,591
Posts

Drives: Caterham R500, M2-G87, Macan S
Join Date: Mar 2008
Location: Calgary

iTrader: (0)

Quote:
Originally Posted by vexingv View Post
so would you suggest i change the pins and springs above?

i measured my rotors--the front ones at least, the rear i cannot access due to the shield--and they were still within spec.

i don't plan to track my car, do i really need to do a brake flush annually?
Personally I would change the pins and springs on my own car, that being said, they are likely OK.

The RBF600 is not the right fluid for general road use if it is not flushed enough, it is a case of the rate that it absorbs moisture that is the problem, it reaches the moisture absorption limit faster than most DOT 4 fluids, at that point brake system corrosion starts. The BMW fluid is good for 2 to 3 years in contrast. Some further info: https://drspower.com/products/motul-rbf-600.

As far as I know there is only one very high temperature brake fluid that is not too hygroscopic so can be changed at 2 years or more intervals, that is Castrol React SRF, but I'm not sure if it is low enough viscosity to be used in current BMW brake systems, that call for low viscosity DOT 4 fluids. For that matter RBF600 is not a low viscosity fluid, but probably will work OK overall.
Appreciate 0
      04-15-2020, 01:42 PM   #6
msendit
First Lieutenant
msendit's Avatar
421
Rep
322
Posts

Drives: M240i
Join Date: May 2018
Location: San Francisco, CA

iTrader: (0)

Quote:
Originally Posted by vexingv View Post
so would you suggest i change the pins and springs above?
I'd just use common sense -- if they look rusty (maybe the pin likely to get stuck or something), go ahead and change them. If not, I wouldn't bother.
Appreciate 0
      04-15-2020, 02:41 PM   #7
vexingv
Private First Class
United_States
29
Rep
119
Posts

Drives: '16 M235i xdrive
Join Date: Sep 2015
Location: CA Bay Area

iTrader: (0)

Quote:
Originally Posted by aerobod View Post
Personally I would change the pins and springs on my own car, that being said, they are likely OK.

The RBF600 is not the right fluid for general road use if it is not flushed enough, it is a case of the rate that it absorbs moisture that is the problem, it reaches the moisture absorption limit faster than most DOT 4 fluids, at that point brake system corrosion starts. The BMW fluid is good for 2 to 3 years in contrast. Some further info: https://drspower.com/products/motul-rbf-600.

As far as I know there is only one very high temperature brake fluid that is not too hygroscopic so can be changed at 2 years or more intervals, that is Castrol React SRF, but I'm not sure if it is low enough viscosity to be used in current BMW brake systems, that call for low viscosity DOT 4 fluids. For that matter RBF600 is not a low viscosity fluid, but probably will work OK overall.
thanks for the info. i did not realize i would have to change my fluids more frequently with the motil fluid. as i'm just street driving, i'll cancel the motul fluid that was already ordered and am looking at Pentosin DOT4 LV or BMW OE. as for the pins and springs above, i found that Centric makes this hardware kit too. total of $20 for the set, which is much cheaper than BMW OE, not sure if there's any reason to get OE on such a part.
Appreciate 0
      04-16-2020, 08:14 AM   #8
Maynard
Colonel
United_States
3848
Rep
2,873
Posts

Drives: 228iX & M2C
Join Date: Mar 2016
Location: Upstate NY

iTrader: (1)

Good you aren't going with track fluid for this. Factory fluid is very close in terms of boiling point, and also designed to work properly with your ABS - you'll never exceed it's capacities on the street. You also need to cycle the ABS to get all the old fluid out, so it may be cheaper to pay a good indie shop that has the ISTA machine - you can buy code readers that can do this, but if you aren't planning to flush brakes often, the flush kit plus gizmo will cost a lot more than a good service. The pins and springs aren't really stressed parts, but I see them for $12/set thru Zeckhausen, and for that it would probably be worthwhile to replace them (at least get one extra set so that when you drop a pin and lose it you aren't screwed). A heavy flat metal bar works better than a hammer for driving the pins back in due to space issues - if you are superOCD, protect the pin area with some painter tape first (i.e. 1"x1/4"x12-18" steel was what I saw being used very well). If you can find them, the drift pins with a cup-tip are the hot ticket, but not essential. IIRC, you also need to depress the brake a little while doing the line-replacement, or else you drain out the master cylinder, and bleeding that is a real PITA (I had a shop do it as part of my season-opener flush/padswap so not exactly sure).
Appreciate 0
      04-16-2020, 08:25 AM   #9
overcoil
Major General
3074
Rep
5,577
Posts

Drives: M235i 6spd
Join Date: Dec 2013
Location: Mid-Atlantic

iTrader: (0)

I use a fine steel wool to polish the pins.

Also I changed out the pad wear sensor when a dealer parts guy said they definitely should be changed even if not tripped - but I don’t know. When accessing the fender side of the sensor, use good lighting even a magnifier to see how the plug is undone - the tab gets pressed in as I recall, you shouldn’t need to pry off the outer plug but press in the tab on the inner socket - but verify.
Appreciate 0
      04-16-2020, 11:57 PM   #10
vexingv
Private First Class
United_States
29
Rep
119
Posts

Drives: '16 M235i xdrive
Join Date: Sep 2015
Location: CA Bay Area

iTrader: (0)

Quote:
Originally Posted by Maynard View Post
Good you aren't going with track fluid for this. Factory fluid is very close in terms of boiling point, and also designed to work properly with your ABS - you'll never exceed it's capacities on the street. You also need to cycle the ABS to get all the old fluid out, so it may be cheaper to pay a good indie shop that has the ISTA machine - you can buy code readers that can do this, but if you aren't planning to flush brakes often, the flush kit plus gizmo will cost a lot more than a good service. The pins and springs aren't really stressed parts, but I see them for $12/set thru Zeckhausen, and for that it would probably be worthwhile to replace them (at least get one extra set so that when you drop a pin and lose it you aren't screwed). A heavy flat metal bar works better than a hammer for driving the pins back in due to space issues - if you are superOCD, protect the pin area with some painter tape first (i.e. 1"x1/4"x12-18" steel was what I saw being used very well). If you can find them, the drift pins with a cup-tip are the hot ticket, but not essential. IIRC, you also need to depress the brake a little while doing the line-replacement, or else you drain out the master cylinder, and bleeding that is a real PITA (I had a shop do it as part of my season-opener flush/padswap so not exactly sure).
ISTA to bleed the ABS? is it really necessary vs just using a power bleeder? won't a regular flush push fluid out as well? otherwise that just made brake bleeding a much more cumbersome procedure. i actually do have an ENET cable already and have some older versions of that software around somewhere, but never really used it.
Appreciate 0
      04-17-2020, 12:25 AM   #11
FaRKle!
Brigadier General
4016
Rep
3,539
Posts

Drives: 328d Wagon, M2 Comp, i4 eD35
Join Date: Sep 2016
Location: Bay Area, CA

iTrader: (4)

Garage List
Quote:
Originally Posted by vexingv View Post
ISTA to bleed the ABS? is it really necessary vs just using a power bleeder? won't a regular flush push fluid out as well? otherwise that just made brake bleeding a much more cumbersome procedure. i actually do have an ENET cable already and have some older versions of that software around somewhere, but never really used it.
You need ISTA or a scanner capable of activating the DSC module/ABS valves to completely change the fluid in the system. Power bleeding alone will leave the old fluid in the closed off sections of that valve assembly. That said, you don't really need to do that unless you get air in there so changing your fluid with just a power bleeder is fine. I change my brake fluid (Castrol SRF) once a year since I do track the car regularly, and don't bother to do DSC module/ABS valves unless I'm really bored... ABS still works plenty fine.
__________________
-328d Wagon Build Log (with helpful reference links)
-My YouTube Channel for some of the best DIYs and in depth information

Please don't PM me for suspension recommendations unless interested in paid private consultations.
Appreciate 0
      04-17-2020, 08:00 AM   #12
Maynard
Colonel
United_States
3848
Rep
2,873
Posts

Drives: 228iX & M2C
Join Date: Mar 2016
Location: Upstate NY

iTrader: (1)

Quote:
Originally Posted by vexingv View Post
ISTA to bleed the ABS? is it really necessary vs just using a power bleeder? won't a regular flush push fluid out as well? otherwise that just made brake bleeding a much more cumbersome procedure. i actually do have an ENET cable already and have some older versions of that software around somewhere, but never really used it.
To fully change fluid you do need to flush the ABS this way. And I can tell you from personal experience that if you just do it the usual way, it will leave a fair amount of old junky fluid in there that will migrate out as you use them (DK if only with ABS activation, but I suspect it circulates either way). I think it is important for full flushing, probably less so for the mid-season refreshers. I switch from stock fluid for winter to track fluid, so I get this done w/ISTA at start and end of season. sounds like you are replacing old fluid with new, so would also be a good idea in your case (not 'necessary' - but you can find dozens of mechanics that will tell you it isn't really necessary to flush any brake system, most commuter cars go to the junkyard with the factory fluid still in there and doing 'fine' all the way).
Appreciate 0
      04-17-2020, 07:50 PM   #13
ggggbmw
Lieutenant
433
Rep
442
Posts

Drives: 2017 M2 Manual
Join Date: Jan 2017
Location: Minnesota

iTrader: (0)

Quote:
Originally Posted by dradernh View Post
I think you need to remove the rear caliper to measure the rotor thickness back there. I haven't looked at tis in a while and so I'm not sure, but I think the caliper bracket bolts (34206850536) are supposed to be replaced when you re-install the calipers. They're no. 15 in this brake service diagram: https://www.realoem.com/bmw/enUS/sho...15#34206850536.
I just pull the shield away from the rotor when I measure the rears discs. Just enough to clear the caliper. It's fairly springy and snaps right back into place.

If you're not tracking, definitely stick with the OEM or Pentosin LV fluids. I use the Pentosin LV for winter use. NONE of the high-temp brake fluids are anywhere near the 'low viscosity' values of the OEM LV fluid. Massive differences. (SRF and RBF 600 are similar viscosity.) And I have no doubt the LV fluids perform better from an ABS cycling perspective.

Does it matter? Well... I want top performance out of my ABS and stability control when it's cold and icy. Living in Minnesota, I get a lot of that. So, I take the effort to put LV fluid back in the fall when I put the winter tires on. If you live in the south, it's probably not worth it.
Appreciate 1
Maynard3848.00
      04-24-2020, 11:35 AM   #14
vexingv
Private First Class
United_States
29
Rep
119
Posts

Drives: '16 M235i xdrive
Join Date: Sep 2015
Location: CA Bay Area

iTrader: (0)

Update: Parts have been arriving slowly throughout the week, but i finally got the last shipment yesterday. But there was an issue with one of the ECS Exact Fit line; the metal connector isn't the correct length/distance from the caliper.

I had already prepped my car on jack stands and removed the old pads while i waited for parts to arrive. i guess now i'll only be able to change the pads. beyond loosening the master cylinder cap to allow me to push the pistons back, will i be ok delaying a brake bleed/flush until after i install new brake lines?

in regards to stainless steel lines, any recommendations? The ones that i see for sale are from StopTech, Goodridge, Turner Motorsports, and ECS. The Turner and ECS ones look pretty similar (and i was told that StopTech actually is the company that make the ECS lines).
Appreciate 0
Post Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 05:38 AM.




2addicts
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST